Intelligent Light Welding Special System
Easy to move and fast to install
welding quality is guaranteed
Reduce costs, increase efficiency, and enhance digital iz ation
Flexible matching and continuous upgrading
| Robot parameters | Model | DS1003F-062 | DS1005F-092 | DS1010F-140 |
|---|---|---|---|---|
| Robot specifications | Robot quality | 15KG | 22KG | 40KG |
| Robot specifications | Number of robot axes | 6axle | 6axle | 6axle |
| Robot specifications | Payload | 3KG | 5KG | 10KG |
| Robot specifications | Working radius | 622MM | 922MM | 1400MM |
| Motion Parameters | J1 axis (Scope / Max speed) | ±175°/±180°/s | ±175°/±180°/s | ±175°/±180°/s |
| Motion Parameters | J2 axis (Scope / Max speed) | +85°/-265°/±180°/s | +85°/-265°/ ±180°/s | +85°/-265° / ±180°/s |
| Motion Parameters | J3 axis (Scope / Max speed) | ±150°/±180°/s | ±160°/±180°/s | ±160° / ±180°/s |
| Motion Parameters | J4 axis (Scope / Max speed) | ±85°/-265°/ ±180°/s | ±85°/-265° / ±180°/s | ±85°/-265° / ±180°/s |
| Motion Parameters | J5 axis (Scope / Max speed) | ±175° / ±180°/s | ±175° / ±180°/s | ±175° / ±180°/s |
| Motion Parameters | J6 axis (Scope / Max speed) | ±175° / ±180°/s | ±175° / ±180°/s | ±175° / ±180°/s |
| Product characteristics | Repeatability | ±0.02MM | ±0.02MM | ±0.05MM |
| Product characteristics | Protection grade | IP54 (Optional IP66 rating) | IP54 (Optional IP66 rating) | IP54 (Optional IP66 rating) |
| Product characteristics | Noise | <65dB | <65dB | <65dB |
| Product characteristics | Installation direction | Any direction | Any direction | Any direction |
| Product characteristics | Operation temperature | 0-45°C | 0-45°C | 0-45°C |
| Product characteristics | Working humidity | 90%RH (Non-condensing) | 90%RH (Non-condensing) | 90%RH (Non-condensing) |
| Product characteristics | Equipment and materials | Aluminum, steel | Aluminum, steel | Aluminum, steel |
| Product characteristics | Power supply | 220V, 50Hz | 220V, 50Hz | 220V, 50Hz |
| workstation parameters | Model | MWC-A (WATER-COOLED) | MWC-B (COOLED) |
|---|---|---|---|
| Product specifications | Workstation size | L1240 × W660 × H1210 (mm) | L1110 × W660 × H1075 (mm) |
| Product specifications | Workstation quality | 280kg | 220kg |
| Control system | Operate device | Teach Pendant | Teach Pendant |
| Control system | Teaching pendant size | 8" | 8" |
| Control system | Teaching demonstration mode | Drag teaching graphical programming | Drag teaching graphical programming |
| Control system | Communication | TCP/IP, Modbus, WiFi | TCP/IP, Modbus, WiFi |
| welding system | Welding power source | Aotai 350A/500A WATER-COOLED | Aotai/Kende 350A/500A COOLED |
| welding system | Welding torch | 500A Water-cooled | 350A/500A cooled |
| welding system | Welding material | Carbon steel | Carbon steel |
| welding system | Welding plate thickness | Plate | Plate |
| Configuration List | Configuration List |
|---|---|
| welding robot | Robot body |
| welding robot | Magnetic base |
| welding system | Welding power source |
| welding system | Wire feeder |
| welding system | Welding torch |
| welding system | Water tank (optional) |
| welding system | Welding cables |
| Electrical control | Mobile vehicle electrical control cabinet |
| Electrical control | Electronic control system |
| Electrical control | Pipeline package |
| Electrical control | Button Holder (optional) |
| Electrical control | Visual sensor (optional) |
| software system | Robot controller |
| software system | Intelligent welding system |
| software system | Ares Intelligent Welding Process Package |


How to Choose a Robotic Arm
DS1003F‑062 (Working Radius 622mm): Small parts, short welds, small components, compact workstations
DS1005F‑092 (Working Radius 922mm): Versatile mainstream model, preferred choice for the vast majority of steel structure weldments
DS1010F‑140 (Working Radius 1400mm): Large components, long welds, suitable for wide operating ranges
Selection Guide
Long-term full-load workshop production → Prioritize MWC‑A Water-Cooled Model
On-site construction, frequent equipment moving, intermittent operation → Prioritize MWC‑B Air-Cooled Model
Large weld seam spans → Prioritize the 1400mm long arm; Standard workpieces → 922mm offers the best value for money.
DS1003F-062 (Reach: 622 mm):For small-size workpieces, short welds and compact-layout workstations.
DS1005F-092 (Reach: 922 mm):General-purpose mainstream model, preferred for most steel-structure welding parts.
DS1010F-140 (Reach: 1400 mm):For large components, long weld seams and applications requiring wide working coverage.
For long-duration full-load production in workshops → Prioritize the MWC-A water-cooled model.
For site-based jobs, frequent relocation and intermittent operation →Prioritize the MWC-B air-cooled model.
Choose the 1400 mm long-reach arm for workpieces with large-span welds. The 922 mm arm delivers the best cost-performance for general-purpose parts.
Q1: Is it easy-to-use for workers without robot programming experience? A: Drag-and-teach and graphical programming are supported. Welders can directly drag the robot arm to trace welding paths, and simply set welding parameters. No-code operation is available. Ordinary welders can master the operation after several hours of training.
Q2: How to choose between water-cooled and air-cooled versions? Can I upgrade to water-cooled later? A: The water-cooled version is designed for long-time continuous high-current welding. The air-cooled version fits intermittent welding and frequent on-site relocation. Due to different overall machine structures, air-cooled units cannot be retrofitted to water-cooled. Please confirm the version during model selection.
Q3: Does the equipment require floor fixing installation? A: Equipped with mobile casters, the whole unit can be moved freely. No foundation fixing is required. Just connect gas and power after positioning, then it is ready for operation.
Q4: Is vision tracking available as an option? A: Yes. Vision seam tracking is an optional accessory. It realizes automatic seam deviation correction and works well for workpieces with large assembly tolerance.
Q5: Can positioners and fixtures be integrated for turn-key solutions? A: Yes. The workstation supports flexible expansion with positioners and tooling fixtures. We can supply complete turn-key welding solutions.
| Features | Collaborative Robot Welding (Zhouxiang) | Traditional Industrial Robots | Manual Welding |
|---|---|---|---|
| Setup Time | Setup Time – 1 Day | Weeks to Months | Immediate |
| Programming | Drag-and-Drop Lead-Through, No-Code | Requires Experts | None |
| Safety Fencing | Not Required | Full Fencing Required | PPE Only |
| Footprint / Portability | Compact, Mobile | Large Fixed Unit | Minimal |
| Flexibility (High-Mix Low-Volume) | ★★★★★ | ★★☆☆☆ | ★★★★★ |
| Consistency | ±0.05 mm Repeatability | ±0.02 mm Repeatability | Operator Dependent |
| Arc-On Time | 60–80% | 75–95% | 15–30% |
| Investment Cost | $50,000 – $150,000 | $200,000 – $500,000+ | Low CapEx, High Labor |
| ROI Period | 12–18 Months | 24–48 Months | None |
| OEM / System Integrator Customization | ✓ Full OEM Provided | Limited | None |